Allen-Bradley 100-DL860 Electrical Lug Kit – SMC-Flex Series

Product Overview

The Allen-Bradley 100-DL860 electrical lug kit is a genuine replacement part designed for the SMC-Flex series of motor controllers. This kit provides a reliable and secure method for terminating large-gauge cables, ensuring optimal electrical performance and safety. Whether you are upgrading an existing system or performing routine maintenance, the 100-DL860 delivers the quality and durability you expect from Allen-Bradley.

This lug kit includes four tin-plated copper lugs, compatible with conductor gauges from #2/0 to 500 MCM. This wide range makes it a versatile choice for various industrial applications, from manufacturing plants to utility infrastructure. The kit also comes with three heat-shrink insulating sleeves, providing added protection and ensuring a clean, professional installation.

Key Features

• High-Quality Construction: Each lug is made from a copper base with a tin-plated finish, offering excellent conductivity and corrosion resistance.
• Wide Conductor Compatibility: Supports cables from #2/0 to 500 MCM, accommodating a broad range of wire sizes.
• Flame-Resistant: UL 94 V-0 rated, ensuring safety in high-temperature or fire-prone environments.
• Thermal Resilience: Operates effectively in temperatures from -40°C to +105°C, suitable for extreme conditions.
• Complete Kit: Includes four lugs and three heat-shrink insulating sleeves (types 193-EC_H and 193-EE_H) for a comprehensive installation solution.
• Surface-Mountable Design: Can be easily mounted to panels or bus bars, offering flexibility in system design.
• UL Listed: Meets recognized safety standards, providing peace of mind for critical applications.

Technical Specifications

| Specification | Value |

|---------------|-------|

| Manufacturer | Allen-Bradley |

| Product Type | Electrical Lug Kit |

| Product Line | SMC-Flex |

| Part Number | 100-DL860 |

| Weight | 13.56 lbs (6.15 kg) |

| Conductor Gauge Compatibility | #2/0 through 500 MCM |

| Quantity of Lugs | Four tin-plated copper lugs |

| Primary Construction Material | Copper base with tin-plated finish |

| Maximum Rated Voltage | 600 VAC insulation rating |

| Flame-Resistance Classification | UL 94 V-0 compliant |

| Thermal Operating Window | -40 °C to +105 °C (-40 °F to +221 °F) |

| Insulating Sleeves Supplied | Three heat-shrink sleeves (types 193-EC_H and 193-EE_H) |

| Mounting Capability | Surface-mountable design for panel or bus mounting |

| Corrosion Protection | Tin plating over copper for extended service life |

| Certification Status | UL listed (UL file review recommended) |

| Physical Form Factor | Metal, robust lug kit assembly |

Applications

The 100-DL860 lug kit is ideal for use in a variety of industrial and commercial settings, including:

• Motor Control Centers: Perfect for terminating power cables in SMC-Flex motor controllers and starters.
• Panel Building: Suitable for use in electrical panels where reliable, high-capacity connections are required.
• Bus Bar Connections: Designed for surface mounting to bus bars, ensuring secure and efficient power distribution.
• Utility and Infrastructure: Can be used in power distribution systems, switchgear, and transformer connections.
• Manufacturing Facilities: Ideal for heavy-duty machinery and equipment that require robust electrical connections.

Why Choose UbestNine?

At UbestNine, we specialize in providing new and refurbished industrial automation parts without compromising on quality. Here’s why customers trust us:

• Quality Assurance: Every part, including the 100-DL860, undergoes rigorous inspection to ensure it meets OEM specifications.
• Competitive Pricing: We offer affordable prices on genuine Allen-Bradley components, helping you manage maintenance budgets.
• Fast Shipping: Most orders ship within 24 hours, minimizing downtime and keeping your operations running.
• Expert Support: Our knowledgeable team is ready to assist with product selection and technical questions.
• Satisfaction Guarantee: We stand behind our products with a comprehensive warranty and easy return policy.

FAQ

Q: What is the 100-DL860 lug kit used for?

A: The 100-DL860 is designed for terminating large-gauge cables in Allen-Bradley SMC-Flex motor controllers. It ensures secure and reliable electrical connections.

Q: What cable sizes are compatible with this lug kit?

A: The lugs accommodate conductors from #2/0 to 500 MCM, providing flexibility for various installation requirements.

Q: Does the kit include everything needed for installation?

A: Yes, the kit includes four tin-plated copper lugs and three heat-shrink insulating sleeves. However, you may need standard tools for crimping and heat application.

Q: Is the 100-DL860 UL listed?

A: Yes, the product is UL listed. We recommend reviewing the specific UL file to confirm compliance with your application.

Q: Can I use this lug kit for outdoor applications?

A: The tin-plated copper construction provides corrosion resistance, making it suitable for many environments. However, always check the operating temperature and environmental conditions for your specific use.

Q: Does UbestNine offer a warranty on this part?

A: Yes, we provide a warranty on all new and refurbished parts. Contact our team for details on the specific warranty period.

Conclusion

The Allen-Bradley 100-DL860 electrical lug kit is a reliable, high-quality solution for your cable termination needs. With its robust construction, wide compatibility, and safety certifications, it is an excellent choice for industrial applications. Order today from UbestNine and experience exceptional service and support.